Turbo-air TGM-69R User Manual

Headquarter: 1250 Victoria street CARSON, CA 90746& Canada Toll Free 800-627-0032TEL: (562)981-0123FAX: (562)981-0124www.turboairinc.com0210001

7FEATURE CHARTCONDENSERCOILDRAIN PANCOMPRESSOREVAPORATORCOILEVAPORATORFAN BLADEEVAPORAORFAN MOTORCONDENSERFAN BLADECONDENSERFAN MOTOR< SIDE >EVA

98PARTS LISTTransformer 30284L0100 DWS-115U 1Ballast 30285R1300 RC-2S102-TP 1ShelfShelf Standard 30220L1001 SUS304-2B 4Shelf 30278R0100 Wire, White 4S

7. REPLACEMENT OF MAIN COMPONENTS997-1. BOTTOM GRILLE PARTS- MAIN PCB, TRANSFORMER, POWER RELAY- DISPLAY P.C.B.- LAMP SWITCH, POWER SWITCHA. Remove Bo

100REPLACEMENT OF MAIN COMPONENTSC. Disconnect Connectors and receptacles.- Replace the Power Switch, Lamp Switch or Display P.C.B.D. Remove the elect

101REPLACEMENT OF MAIN COMPONENTSE. Remove the Fixture.F. Replace the Ballast. (for inner Cabinet Lamp. 110W)1. Pull out the Ballast Base.2. Replace t

102REPLACEMENT OF MAIN COMPONENTSG. Replace the Main P.C.B. Transformer and Power Relay.1. Pull out the Base.2. Replace the parts.

103REPLACEMENT OF MAIN COMPONENTS7-2. REPLACING DOORA. Disassemble bottom grille as described section 7-1, A, B, C, D.B. Disconnect the door heater wi

104REPLACEMENT OF MAIN COMPONENTSD. Pull out sign panel to the Right Side.F. Remove the sign panel frame *Bottom.- Replace the Ballast (Sign Panel)

105REPLACEMENT OF MAIN COMPONENTSE. Remove the harness of door switch.- Replace door Switch.G. Remove the door hinge top.H. Lift the door and pull out

VISION CREATIVE, INC.

8• Model : TGM-5RFEATURE CHARTDOOR HANDLECONDENSERLEVELING LEG< SIDE >

92. WIRING DIAGRAMBALLASTCOOLINGMOTOR (1)COOLINGMOTOR (2)CONDENSINGMOTORTHERMOSTATCO MPS/CLAMPSWITCHLAMPSWITCHPOWERBKBKBKWHWHWHWHWHWHBLBL RDRDBKBKBKBK

10WIRING DIAGRAM• Model : TGM-35R• Model : TGM-45R34

11WIRING DIAGRAM• Model : TGM-33RF/L Lamp(17W)34F/L Lamp(17W)• Model : TGM-22R

12WIRING DIAGRAM• Model : TGM-14RBK BK BKBKWHWHGYOLM21A334F/M1 F/M2WHBALLAST(13W)THERMOSTATFL(13W)WHBLBLWHWHWHWHWHGNPOWER PLUGCOMPRESSOR & P-RELAY

133. REFRIGERANT CYCLE DIAGRAM• All the models choose R-134a as a refrigerant.R-134a is CFC-Free.

144. SPECIFICATION OF MAIN COMPONENTS1. COMPRESSORMODEL PART NAME PART NO.HORSECAPACITYTYPE OFINPUT MAKERPOWER MOTORTGM69R AKA4482YXA30200K29003/4 HP

15SPECIFICATION OF MAIN COMPONENTS4. CONDENSER FAN MOTORMODEL PART NAME PART NO. POLE INPUT TYPEBLADEMAKER(NUMBER)TGM69RTGM48RTGM45RTGM35RTGM33RTGM22R

16SPECIFICATION OF MAIN COMPONENTS7. BALLASTMODELPART NAMEPART NO. QTY WATTCURRENTTYPEADVANCE MAGNETEKTGM69R R-2P32-TP M232SR120C 30285D0500 2 32W 0.6

CommercialRefrigerator & FreezerService ManualModel No.: TGM-69RTGM-48RTGM-45RTGM-35RTGM-33RTGM-22RTGM-14RTGM-11RTGM-5RTGF-23FTGF-13FTGF-9F

175. TROUBLE SHOOTING CHART1. THE REFRIGERATOR DOES NOT COOLING

18TROUBLE SHOOTING CHART2. THE REFRIGERATOR DOES NOT COOLING WELL

19TROUBLE SHOOTING CHART3. LAMP DOES NOT LIGHT WELL

20TROUBLE SHOOTING CHART4. WHEN THERE IS A EXCESSIVE NOISE

216. PARTS DIAGRAM1. CASTOR or LEVELING LEG PARTS•Model : TGM-69R, 48R, 45R, 35R, 33R, 22R, 14R (Option)LEVELING LEG(TGM-14R, 11R)LEVELING LEG(TGM-5R)

22PARTS DIAGRAM2. COMPRESSOR PARTS•Model : TGM-69R, 48R, 45R, 35R, 33R

23PARTS DIAGRAM•Model : TGM-22R

24PARTS DIAGRAM•Model : TGM-14R, 11R

25PARTS DIAGRAM•Model : TGM-5R

26PARTS DIAGRAM3. DOOR PARTSDoor Stopper CushionDoor Channel LeftDoor Assembly*LDoor Assembly*MDoor HandleDoor GlassDoor FrameRollerWeightRopeDoor Gas

CommercialRefrigeratorService ManualModel No.: TGM-69RTGM-48RTGM-45RTGM-35RTGM-33RTGM-22RTGM-14RTGM-11RTGM-5R

27PARTS DIAGRAM•Model : TGM-48R, 45R, 35R, 33R

28PARTS DIAGRAM•Model : TGM-22R, 14R, 11R

29PARTS DIAGRAM•Model : TGM-5R

30PARTS DIAGRAM4. EVAPORATOR PARTS•Model : TGM-48R, 35R

31PARTS DIAGRAM•Model : TGM-69R, 45R, 33R

32PARTS DIAGRAM•Model : TGM-22R

33PARTS DIAGRAM•Model : TGM-14R

34PARTS DIAGRAMThermostatThermostatBracketThermostatKnobEvaporatorFan BladeThermometerEvaporatorFan Motor•Model : TGM-11R

35PARTS DIAGRAM•Model : TGM-5R

36PARTS DIAGRAM5. LIGHTING PARTS•Model : TGM-48R, 35R, 22R

1TABLE OF CONTENTS<REFRIGERATOR>1. FEATURE CHART ...

37PARTS DIAGRAMLamp SwitchBallastLamp (for Sign Panel) Lamp (for Cabinet Liner) Lampshield End CapLampshieldLamp SocketLamp Socket•Model : TGM-69R, 45

38PARTS DIAGRAM•Model : TGM-14R

39PARTS DIAGRAM•Model : TGM-11R, 5R

40PARTS DIAGRAM6. SHELF PARTS•Model : TGM-69R, 48R, 35R

41PARTS DIAGRAM7. ADVERTISING & ADVERTISING FRAME PARTS•Model : TGM-69R, 48R, 35R

42PARTS DIAGRAM•Model : TGM-45R, 33R, 22R, 14R

43PARTS DIAGRAM8. GRILL PARTS•Model : TGM-69R, 48R, 45R, 35R, 33R•Model : TGM-22R•Model : TGM-14R, 11R

447. PARTS LISTCastor & Leveling LegsCastor 30265L01001/2” Stem(TP5040-22-HDP-TLE)Castor 30265L0200 1/2” Stem(TP5040-22-HDP)Leveling Leg 30260K010

45PARTS LISTDryer 30268A0100 30g Refer Parts DiagramDryer 30268H0100 30g Refer Parts DiagramDryer 30268F0403 30g Refer Parts Diagram Dryer 30268K0100

46PARTS LISTDoor Glass 30255K0100 T24Door Glass 30255J1100 T24Door Glass 30255J0200 T24Door Glass 30255D0110 T24Door Glass 30255A0110 T24Door Glass 30

21. FEATURE CHART• Model : TGM-69RGLASS DOORBOTTOM GRILLLEVELING LEGDOOR HANDLESIGN PANELLAMP SWITCHEVAPORATOR FAN MOTOREVAPORATOR FAN BLADEEVAPORATOR

47PARTS LISTDoor Channel Left 30287K0500 PVC-H, LeftDoor Channel Right 30287K0600 PVC-H, RightDoor Rail 30287D0300 StainlessDoor Rail 30287A0500 Sta

48PARTS LISTEvaporator Fan Motor 3963328610 IS-3210DWSB-2Evaporator Fan Motor 3963328110 IS-4420DWSN-2Evaporator Fan Motor 3963328120 IS-4420DWSN-2AEv

49PARTS LISTBottom Grill Assembly 30224F0102 Front ABS Dark GrayBottom Grill Assembly 30224K0100 Ass’y GrillLightingsBallast 30285D0500 32Watt x 1 R-2

50Shelf(M) 30278A9150 Wire, White MIDDLEShelf(B) 30278A9000 Wire, White BOTTOMShelf(A) 30278G0111 Wire, White TOMShelf(B) 30278G0401 Wire, White BOTTO

518. REPLACEMENT OF MAIN COMPONENTS1. LAMP FOR ADVERTISING PANEL(TGM-69R, 48R, 45R, 35R, 33R)1. Separate the Sign Frame End.2. Separate the Sign Panel

525. Take out the Clamp securing wires.6. Separate the Ballast Connectors.7. Unscrew two screws securing the Ballast andreplace it.REPLACEMENT OF MAIN

53REPLACEMENT OF MAIN COMPONENTS1. LAMP FOR CABINET LINER(TGM-69R, 48R, 45R, 35R, 33R)1. Take out the Doors and separate the Lampfrom the Lamp Holder.

543. Separate the Lamp Shield End Cap.4. Replace the Lamp.REPLACEMENT OF MAIN COMPONENTS

55REPLACEMENT OF MAIN COMPONENTS1. LAMP(TGM-22R,14R)1. Unscrew four screws securing the Sign FrameEnd and separate the Sign Frame End.2. Separate the

564. Separate connector of the ballast.5. Unscrew two screws securing the Ballast.6. Separate the Lamp Sockets to replace theLamp for Cabinet Liner.7.

3FEATURE CHART• Model : TGM-48R, 45R, 35R, 33R< FRONT >FLOURESCENTLAMPSHELFTHERMOSTATEVAORATORFAN BLADETRAYCONDENSER FAN BLADECONDENSERFAN MOTOR

57REPLACEMENT OF MAIN COMPONENTS1. LAMP(TGM-11R,5R)1. Unscrew two screws securing the LampShield.2. Deassemble the Lamp Shield.3. Separate the Lamp ou

582. THEMPERATURE CONTROL AND LIGHT SWITCH(TGM-69R, 48R, 45R, 35R, 33R)1. Unscrew four screws securing the Thermostatcontrol plate.2. Pull out the The

59REPLACEMENT OF MAIN COMPONENTS5. Separate the Thermostat Knob out of theThermostat.6. Unscrew two screws securing the Thermostat.7. Separate the The

60REPLACEMENT OF MAIN COMPONENTS2. THERMOSTAT CONTROL AND LIGHT SWITCH (TGM-14R)1. Unscrew two screws securing the ThermostatPlate.2. Pull out the The

61REPLACEMENT OF MAIN COMPONENTS4. Separate the Tube of Thermostat from theEvaporator.5. Separate the Thermostat out of the ThermostatPlate.6. Unscrew

622. THEMPERATURE CONTROL AND LIGHT SWITCH(TGM-11R)1. Unscrew six screws securing the Duct.2. Unscrew four screws securing the ThermostatPlate.3. Sepa

63REPLACEMENT OF MAIN COMPONENTS4. Separate the Tube of Thermostat from theEvaporator Coil.5. Pull out the Thermostat plate.6. Separate the Thermostat

642. THEMPERTURE CONTROL AND LIGHT SWITCH(TGM-5R)1. Unscrew two screws securing the Control Box.2. Separate the Connectors.3. Unscrew two screws secur

65REPLACEMENT OF MAIN COMPONENTS3. EVAPORATOR FAN MOTOR & BLADE(TGM-69R, 48R, 45R, 35R, 33R)1. Unscrew four screws securing the ThermostatPlate.2.

66REPLACEMENT OF MAIN COMPONENTS5. Separate the Evaporator Drain Pan.6. Unscrew four screws securing the EvaporatorGuide *L, *R and separate them.7. S

FEATURE CHART4BOTTOM GRILLLEVELINGLEGSHELFSIGNPANELDOOR GLASS• Model : TGM-45R, 33R< SIDE >< FRONT >• Model : TGM-22REVAPORATOR COILDRAIN

67REPLACEMENT OF MAIN COMPONENTS9. Pull out of the Evaporator Fan Motor Harness.10. Unscrew two screws securing the EvaporatorFan Motor Bracket.11. Se

683. EVAPORATOR FAN MOTOR & BLADE(TGM-22R)1. Unscrew the screw securing the EvaporatorFan Motor Guard.2. Separate the Evaporator Fan Motor Cover.3

69REPLACEMENT OF MAIN COMPONENTS5. Separate the Thermostat Plate.Pull out the tube of Thermostat out of theEvaporator Coil.6. Unscrew four screws secu

701. Unscrew the screws securing the ThermostatPlate and two screws securing the Duct.2. Separate the Duct.(Caution: Pulling the Duct to the front can

71REPLACEMENT OF MAIN COMPONENTS5. Unscrew two screws securing the Evaporatorin case of replacing it.6. Separate Suction Pipe Cover on the RearCabinet

729. Pull out the Evaporator Coil.(Caution: Pulling the Evaporator can causethe Cabinet Liner to be scratched.)10. Separate the Evaporator Coil out of

73REPLACEMENT OF MAIN COMPONENTS3. EVAPORATOR FAN MOTOR & BLADE(TGM-11R)1. Unscrew the screws securing the Duct.2. Unscrew the screws securing the

744. CONDENSER FAN MOTOR & BLADE(TGM-69R, 48R, 45R, 35R, 33R)1. Unscrew four screws securing the Bottom Grill.2. Separate the Compressor Harness o

75REPLACEMENT OF MAIN COMPONENTS4. CONDENSER FAN MOTOR & BLADE(TGM-22R)1. Unscrew four screws securing the Bottom Grill.2. Separate the Connector

76REPLACEMENT OF MAIN COMPONENTS4. CONDENSER FAN MOTOR & BLADE(TGM-14R, 11R)1. Unscrew four screws securing the Bottom Grill.2. Separate the Conne

5FEATURE CHART• Model : TGM-22RHANDLEDOOR HINGEBOTTOMCONDENSERCOILCONDENSER FAN BLADE CONDENSER FAN MOTORDRAIN PANCOMPRESSORSUCTION PIPE-COVER

77REPLACEMENT OF MAIN COMPONENTS5. Separate the Fan Motor Bracket.6. Separate the nut and replace the Fan Blade.

78REPLACEMENT OF MAIN COMPONENTS5. DOOR(TGM-22R, 14R)1. Separate the Sign Frame End and Sign Panel.2. Separate the Door Hinge Top and Door.

CommercialFreezerService ManualModel No.: TGF-23FTGF-13FTGF-9F

811. FEATURE CHARTSIGN PANELFLOURSECENT LAMPDOOR ASSEMBLYPOWER SWITCHLAMP SWITCH< FRONT >EVAPORATOR FANMOTOR BLADEEVAPORATORFAN MOTOREVAPORATOR

82FEATURE CHARTTEMPERATURE CONTROL(IN THE SIGN PANEL)DOOR HANDLEDOOR RAIL(ONLY TGF-13F)SIGN PANELDOOR ASSEMBLY(1DOOR:TGF-9F)(2DOOR:TGF-13F)LAMP SWITCH

83FEATURE CHARTCOMPRESSOR DRYERPOWER CORDCONDENSER COILCOMPRESSORCOMPRESSOR RELAY ASSEMBLYCONDENSER FAN MOTORREAR GRILL< BACK >• Model : TGF-13F

842. PARTS DETAILSDOOR PARTS : TGF-23F1 DOOR FRAME *TOP2 DOOR FRAME *LEFT3 DOOR FRAME *BOTTOM4 DOOR FRAME *RIGHT5 DOOR GLASS6 DOOR FRAME HEATER7 AUXIL

85PART DETAILSDuct (TGF-23F)Evaporator, Fan (TGF-23F)Lamp & Fan Motor ConnectorsEvaporator FanMotor BladeEvaporatorThermalEvaporatorCoilDefrost He

863. WIRING DIAGRAM• Model : TGF-23F• Model : TGF-13F

87WIRING DIAGRAM• Model : TGF-9F

6FEATURE CHARTDOOR HANDLECONDENSER COILCONDENSER FAN MOTORCOMPRESSORDRAIN PANEVAPORATOR FAN MOTOREVAPORATOR COILBALLASTSIGN PANELFLUORES-CENT LAMP<

884. SPECIFICATION OF MAIN COMPONENTS1. COMPRESSORMODEL PART NAME PART NO.HORSECAPACITYTYPE OFINPUT MAKERPOWER MOTORTGF-23F CAJ2432Z 30200R1000 1/2 HP

89MODEL PART NAME PART NO. TYPE MAKERTGF-13FGNF-107DC30283D0700NORMAL SHINHANTGF-9F7. EVAPORATER DEFROST HEATERMODEL PART NAME PART No. Spec. MAKERTGF

905. ELECTRONIC CONTROLLER INSTRUCTION5-1. HOW TO USE THE DISPLAY PANELSection 5 is only for TGF-23FTEMPERATURETURBO FREEZETurbo airLong Beach, CALAMP

91ELECTRONIC CONTROLLER INSTRUCTION5-2. FUNCTION TABLENo Control Function Control Objects Contents Remark1 Initial BuzzerOperation FanLamp88 LED2 Temp

92ELECTRONIC CONTROLLER INSTRUCTIONNo Control Function Control Objects Contents Remark3 Turbo CompressorFreezeEvap-Fan MotorCon-Fan MotorLED4 Determin

93ELECTRONIC CONTROLLER INSTRUCTIONNo Control Function Control Objects Contents Remark5 Defrost HeaterFunction CompressorEvap-Fan MotorCon-Fan Motor6

94ELECTRONIC CONTROLLER INSTRUCTIONNo Control Function Control Objects Contents Remark12 Fuzzy HeaterDeforst CompressorEvap-Fan MotorCon-Fan MotorThe

956. PARTS LISTCastorsCastor 30265L0400 TP5040-22-HDP 2Castor with Brake 30265L0300 TP5040-22-HDP-TLB 2Castor 30265H0100 1/2"Stem (TP3625-21-HR)

96PARTS LISTEvaporatorEvaporator Coil 30270R0100 TGF-23F 1Evaporator Sensor (D-senser+F-Senser)30227L1101TH225J/TH310H (D-Sensor + F-Sensor)1Evaporato

97PARTS LISTLamp Socket Bracket 30206R1000 SPG, Painting 1Lamp Shield Fixture 30220R1100 EGI, Painting 1Door Handle 30226A0101 Slide, ABS Plastic, Gra